FXL (T) series debinding and pre-sintering integrated furnace is designed for debinding of aluminum nitride substrate, debinding and pre-sintering of zirconia and alumina ceramic products, heat treatment process of electronic components, ceramic powder, magnetic materials, powder metallurgy, etc. also be used in the heat treatment process of other materials. The thermal materials of the equipment are made of high-quality energy-saving imported foam bricks. The heating elements are selected from the imported KTL resistance wire which spiral wound on the corundum pipe heating method, and the heating pipe is installed on five sides of the furnace. The control instrument uses 180 imported Japanese program control instruments. The equipment has the advantages of stable temperature control, superior performance, low energy consumption, and clean furnace. It is very suitable for medium and small batch production and scientific research.

Advantage :

1. The thermal materials of the equipment are made of high-quality energy-saving imported foam bricks. The heating elements inside the furnace are designed with the imported kanthal resistance wire around the spiral through the corundum tube. The heating tube is arranged on five sides, and the outside of the furnace is imported from Germany. The thermal system achieves the heat convection effect at low temperatures to ensure temperature field uniformity at low temperatures.

2. The thermal field controlled with the mode of the dual system: the low temperature passes through the hot air circulation of the preheating system, and the high temperature is heated by the five sides of the furnace to ensure the uniformity of the inner temperature field of the furnace at any temperature in the low temperature debinding and high temperature preheating.

3. The control instrument adopts the 180-segment program control instrument imported from Japan. The equipment has the advantages of stable temperature control, superior performance, low energy consumption and clean furnace chamber. It is very suitable for medium and small batch production and scientific research.

4. The tail gas treatment cracking purification device to make the exhaust emission in the debinding process more environmentally.

5, the size of the furnace chamber can be selected according to the requirements, from experimental small batch production to large-scale production can be achieved.

Features:

u Max. Temperature 1300℃，working temperature RT～1250℃。

u Japan imported 180 segment programmable temperature controller, LED display PV, SV parameters, can set up to 9 programs, each program 20 curve, can also set 1 * 180 or 2 * 90, etc., PID parameter self-tuning , Over-temperature, burnout alarm and other protection.

u When the door open to take and check the samples the power will be off automatically , and close door the power program will continue execution, with easy operation and high security.

u Over-temperature protection function, when the temperature exceeds the set value, it will automatically power off.

u Safety protection. When the furnace body leaks, it will automatically shut off.

u U.S. imported actuators SSR with high precision, no noise.

u International I degree high accuracy thermocouple

u The chamber adopts imported foam bricks wither longer lifespan and higher cleanliness

u Import Kanthal resistance wire wound on the alumina pipes , heated by five side with  excellent uniformity of temperature field, high consistency, good reproducibility , easy replacement, etc features.

u  Double system thermal field control mode, low temperature through preheating system hot air circulation, high temperature heating radiation through five sides of the furnace.

u In the furnace below 600°C, hot air circulation combined with adjustable new air can be added in time to ensure the uniformity of temperature field and timely replacement and discharge of tar requirement in low temperature debinding.

u The heat radiation in the furnace above 600°C by the five-sided heating method ensures the uniformity of the temperature field requirement for high-temperature pre-sintering.

u The debinding device is designed on the top of the furnace, and the unloading port adopts a program-controlled automatic opening and closing mode, which is easy to operate.

u  When the debinding process is completed, the discharging port will automatically close, the new air will automatically stop filling, the hot air circulation system will automatically stop, and the internal stable atmosphere program of the furnace will be used to automatically enter high-temperature sintering. When the temperature is reduced to the specified temperature, the exhaust port is automatically opened, and the new air enters the furnace through the frequency conversion blower to accelerate the cooling rate.

u silicon carbide bearing board with good load bearing and mechanical shock resistance, which can load-bearing up to 200kg or more.

u The furnace chamber design structure is reasonable, and during the use of the equipment, it will not collapse, crack, powder, etc.

u Around the furnace door there is additional fiber rope seal with good sealing effect and there will be no heat leakage, no gas outlet..

u Optional parts:： 

1、Equipped with split-type exhaust gas treatment device,

2 stainless steel exhaust hood to absorb waste gas and hot air

Parameter